Drying and preheating processes of iron ore pellets in a traveling grate

A mathematical model of drying and preheating processes in a traveling grate was presented based on the laws of mass, momentum, heat transfer, and drying semiempirical relations. A field test was systematically carried out in a traveling grate. The effects of pellet diameter, moisture, grate velocity, and inlet gas temperature on the …

Traveling Grate For Sale

The traveling grate is a kind of thermal equipment, used for drying and preheating green pellets in iron ore pelletizing plants. AGICO offers high efficiency and long service life traveling grates with an output from 0.3 …

Rigorous modeling of the Traveling Grate stage in the iron …

Traveling grate is a widely used process for iron ore pellet production; however, the thermal state of pellets in drying section is still unclear. In this study, the …

Traveling Grate Pelletizing Plant

Get uniform pellets with excellent metallurgical and physical properties. 's traveling grate pelletizing plant is the industry's leading induration technology for iron ore pellet production for a wide range of plant …

Induration of Indian Low Grade Iron Ore Pellets in a Pilot …

Iron ore concentrate of average size less than 100 µm was generated through beneficiation of goethite ore of Bolani iron ore mines. Green pellets of size 9–16 mm were produced in a laboratory disc pelletiser of 1 m diameter using the ore fines of minimum blaine value i.e. degree of fineness of the iron ore of 2000 cm 2 /g with 0.6% …

NextGen Pelletizing™

Iron ore pelletizing is crucial for the "green" future Outotec Traveling Grate Pelletizing The traveling grate indurating process is responsible for two-thirds of the …

(PDF) Techno-economic Evaluation of Iron Ore Pellet …

PDF | Iron ore is primarily found as the oxides of iron, notably haematite and magnetite and as hydroxides like goethite and limonite. ... In a Grate-Kiln System, the travelling grate is used to ...

Traveling Grate Sinter Plant: Efficient Sintering …

UCC Environmental (UCC) Traveling Grates are specifically designed for iron ore sintering and pelletizing processes. Our dedicated team of Quality Assurance professionals closely monitors the …

Development and validation of a mathematical model for the moving grate

DOI: 10.1016/0301-7516(79)90031-0 Corpus ID: 98573752; Development and validation of a mathematical model for the moving grate induration of iron ore pellets @article{Thurlby1979DevelopmentAV, title={Development and validation of a mathematical model for the moving grate induration of iron ore pellets}, author={J. A. Thurlby and …

Review on mathematical models for travelling-grate iron …

Semantic Scholar extracted view of "Review on mathematical models for travelling-grate iron oxide pellet induration furnaces" by M. M. Carvalho et al. Skip to search ... Abstract The drying process is a crucial stage in the thermal treatment of iron ore pellets in a straight grate, as it has a direct impact on pellet quality and energy ...

GUIDELINES FOR SELECTING PELLET PLANT …

As greater amounts of fine iron ore concentrates enter the marketplace, new investments in iron ore pelletizing capacity are inevitable to deliver these concentrates to steel industry consumers.

I-Jet Burners for Iron Ore Pelletizing

The premier, proven burner for iron ore sintering and pelletizing plants using straight/travelling grate kilns. I-Jet can also be used in a number of other applications such as hot gas generators, calciners and pre-heat chambers. Designed for maximum flexibility, the range offers exceptionally robust

Iron Ore Pelletizing Grate-Kiln System Brochure

Kiln drive components Equipment description Grate The traveling grate is a conveyor that transports balled iron ore concentrate through cross-flow processing zones. The conveying element is a continuous loop assembly of slotted ferrous stainless steel grate plates, chain castings, and side plates to carry a bed of agglomerates.

Understanding Pellets and Pellet Plant Operations

Iron ore pellets. The iron ore pellets may be acid or basic pellets. Acid pellets are also called as DRI (direct reduced iron) grade pellets while basic pellets are also known as BF grade or fluxed pellets. ... The traveling grate system for producing pellets consists of a single unit which moves a static layer of pellets. The system has a ...

Traveling grate pelletizing

Outotec Traveling Grate Pelletizing is the industry's leading induration technology for iron ore pellet processing and is designed for a wide range of plant capacities up to 9.25 million t/a.

Virtual indurator: A tool for simulation of induration of wet iron ore …

The paper presents a software that allows one to simulate the traveling grate furnace, evaluating product and process characteristics. The simulation follows a deterministic, fundamental-based mathematical model of the TGF, which considers the gas network, predicts pellet properties and energy consumption and productivity ofthe process ...

Predictive models and operation guidance system for iron ore …

Based on the predictive models established above, an operation guidance system for iron ore pellet induration in traveling grate–rotary kiln process was developed (in Visual C++) and applied in Ezhou Pelletizing Plant. The basic function of this system is to predict the thermal state and stabilize the production (by expertise rules) at ...

Influence of Pellet Basicity (CaO/SiO2) on Iron Ore Pellet …

Figure 1shows the schematic diagram of the iron ore pel-letization process. Figure 2schematically shows the induration process in a straight grate machine. The green pellets, after sizing through a roller conveyor, are discharged onto the travelling grate induration machine on top of the hearth layer and be-tween the side layers of the fired ...

Grate-Kiln System for iron ore pelletizing

Kiln drive components Equipment description Grate The traveling grate is a conveyor that transports balled iron ore concentrate through cross-flow processing zones. The conveying element is a continuous loop assembly of slotted ferrous stainless steel grate plates, chain castings, and side plates to carry a bed of agglomerates.

A Mathematical Model for Straight-Grate Iron Oxide

The thermal state of iron ore pellets during traveling-grate processes is complex, and sintering is a complex coupling process involving multiple physical factors. In this study, the temperature ...

Case Study of Thermal Profile Design for Traveling Grate …

Production of iron ore pellets with enough strength to resist the transport and reduction on reactors requires an accurate adjustment of traveling grate furnace process parameters.

I-Jet

Traveling grate kiln for iron-ore. Product Details: Gaseous or Liquid fuel systems. 0.5 – 20MW; Fuel flexible with multi-fuel firing abilities including: Bio gas, natural gas, blast furnace gas, hydrogen, low calorific gases, …

Grate-Kiln System for iron ore pelletizing

The traveling grate is used primarily to dry and preheat green balls for feeding into the rotary kiln, where they are indurated. Once the green balls are made they are spread out …

Dynamic simulation of pellet induration process in straight-grate …

This work presents a robust phenomenological model for the Traveling Grate system in an iron ore pellet induration plant on an industrial scale. The system consists of a bed of pellets in constant movement, heated by perpendicular air currents. The aim is to integrate into a single model the details of the chemical and physical phenomena that ...

Outotec wins major order for a large iron ore pellet …

Outotec is the only equipment manufacturer to offer both the travelling grate and grate kiln technologies for indurating iron ore pellets; each technology offers unique advantages. With these technologies, JSPL will be a global leader in their ability to efficiently produce a variety of world-class pellet products," says Chris Urban ...

Process flow diagram of pelletization unit

There are two main technologies/processes for producing iron ore pellets: The Grate-Kiln System and the Straight Grate System. The First Grate Kiln System pellet plant was installed in 1960.

EVOLUTION AND GROWTH OF IRON ORE PELLETIZING

Traveling Grate (TG), also called Straight-Grate (SG), was able to treat any kind of iron ore. The other, Grate-Kiln (GK) or Rotary-Kiln (RK), was more indicated t o

Dynamic simulation of pellet induration process in …

furnace, grate-kiln system, and travelling straight grate. The latter process that was primarily developed by Lurgi and is currently owned by OutoKumpu Technology, accounts for two thirds of the world's installed pelletizing processes capacity. This study is focused on simulation of pellet induration process in the straight-grate system.

THE GROWING IMPORTANCE OF PELLETIZING FOR …

THE GROWING IMPORTANCE OF PELLETIZING FOR IRON ORE MINING AND IRON PRODUCTION (1) ... Traveling Grate (TG), was proven to be used for any kind of iron ore, hematite, magnetite and hydrated ones ...

Mathematical model for a straight grate iron ore pellet …

Thermal state of iron ore pellets in industrial traveling grate–rotary kiln process cannot be revealed straightforward, which is unfavorable for field operations. In this study, coupled predictive models of pellet thermal state within traveling grate and rotary kiln were established.

Introduction to Iron ore Pellets and Pelletizing …

The various advantages of iron ore pellets are given below. Iron ore pellet is a kind of agglomerated fines which has better tumbling index when compared with the iron ore and it can be used as a …

Rigorous modeling of the Traveling Grate stage in the iron …

This work presents a robust phenomenological model for the Traveling Grate system in an iron ore pellet induration plant on an industrial scale. The system consists …

Iron Ore Travelling Grate

Iron Ore Filters; Iron Ore Travelling Grate. Oil Sands . description Delivering the Highest Quality CSP has been supplying the Oilsands for 25 years. As the innovator in Alberta, CSP developed the Tungsten Carbide Overlay (PTA), Chrome White Iron Bi-metallic liners and other ore prep parts designed to handle the fine asbrasion and impact ...

Corem | Discover our state-of-the-art equipment

Pot-grate or grate-kiln-cooler test rigs are used to optimize firing conditions for either the travelling grate or the grate-kiln processes. Pelletizing test work can be carried out at the: ... Corem is an active member of the …