New intelligent multi-agent quality control system (IMAQCS) for controlling the quality of cement production processes. Using rule-based artificial intelligence technique …
Experimental monitoring of chloride-induced reinforcement corrosion and chloride contamination in concrete with ground-penetrating radar Shuxian Hong Federal Institute for Material Research and Testing (BAM), Division 8.2, Unter den Eichen 87, Berlin14197, Germany Correspondence [email protected]
The U.S. Machine Condition Monitoring Market machine condition monitoring industry will relinquish an approximated estimate at a frequency of 8.2% for the projection space of 2021 to 2028 with ...
Journal of Advanced Industrial Technology and Application Condition-Based Monitoring of Kiln Induced Draft Fan in A Dry Process Cement Plant for Efficient Utilization January 2023 DOI: 10.30880 ...
The determination of the condensation state of fresh concrete plays a crucial role in controlling the quality and safety of construction. In practice, it usually takes about 28 days for concrete to cure, during which the concrete mixture is hardened and strengthened until it reaches the usable standards. The traditional methods for monitoring the curing …
The accurate monitoring of abnormal production conditions in cement process is the basis of intelligent control, which is of great significance to improve the intelligent level of cement production. In this paper, an abnormal condition monitoring method of cement pre-decomposition process based on PCA and AutoEncoder network is proposed. In order …
A cement plant has a mixture of components ranging from custom rolled kiln shell to off-the-shelf gearboxes. There are many types of non-destructive testing (NDT) available to determine and monitor the condition of cement plant components. A method of NDT that is suitable for the kiln shell may not be appropriate for a gearbox. An overview of the …
This in turn means developing faults can be quickly detected and resolved before unplanned downtime occurs. It follows that online condition monitoring is often deployed on high-criticality assets, where preventing unplanned downtime is a priority. Data source. Condition monitoring can also vary when it comes to the type of data that is …
The India Cement Market is expected to reach 413.95 million Tons in 2024 and grow at a CAGR of 6.46% to reach 602.68 million Tons by 2030. Adani Group, Dalmia Bharat Limited, Nuvoco Vistas Corp Ltd., Shree Cement …
basis of all efforts to manage and reduce water consumption and supports transparent communication with stakeholders. The GCCA Sustainability Guidelines for the reporting and monitoring of water in cement manufacturing are focused on water reporting from cement plants but could also be used in other operations like concrete manufacturing.
Recently developed limestone calcined clay cement (LC3) with low clinker factor is growing rapidly in the construction industry because of its several benefits over ordinary Portland cement (OPC) and Portland pozzolana cement (PPC). In this paper, monitoring strength development of cement substituted by (LC3) using different piezo configurations was …
To achieve sustainability of concrete pavement, a monitoring system of concrete pavement considers the first step of road maintenance. The monitoring system has a significant role in determining the type and severity of concrete pavement distresses (Bao et al., 2007). Limited number of studies focused on evaluating concrete pavement …
Orcem in the Netherlands manufactures a special concrete called ECO2cem. One of the advantages of ECO2cem is that during the production process less CO2 is produced, making ECO2cem a very environment-friendly product. ... SPM HD is the preferred method for condition monitoring of our rotating equipment. Mills, fans etc. …
Condition monitoring and the IIoT are two closely related concepts that, used together, can improve the efficiency and reliability of maintenance management systems. Condition monitoring relies on continuous data collection from sensors and other sources to prevent or mitigate problems. The Industrial Internet of Things, on the other hand, is a ...
Another significant benefit of monitoring equipment condition in cement plants is extending the equipment's lifespan. With proper maintenance and monitoring, operators can maximize the lifespan of their equipment, reducing the need for premature replacements. This can lead to cost savings for the plant and less disruption in operations.
Finally, 400 sets of online running data are selected to verify the method in this paper. The results show that the monitoring method of cement pre-decomposition condition based on PCA and MA-OCSVM algorithm has high monitoring effect. It provides a feasible method for monitoring the operation state of cement clinker pre-decomposition.
An earlier article by the same authors, published in the July 2013 issue, described the development of a condition monitoring system for the machinery in a coal workshop of a typical cement plant. Here, the application is outlined of a simplified and systematic vibration-based diagnosis for enabling the early detection of faults in that ...
Predefined quality values are stored as an event by INspektor ® and all events of the whole life cycle of a plant can be displayed by using the central, web-based software PROmanage ®. With this network data and …
This chapter attempts to review the basics of APM systems, the current practices of the industry to monitor the plant and process performance and its infrastructural …
Cement production increased by 7.3% in February 2023 over February 2022. Its cumulative index increased by 9.7% during April-February, 2022-23 over the corresponding period of the previous year. The Cement sector has received good investments and support from the Government in the recent past.
4. All condition values at a glance. Are all physical and logical quality values observed? How is my network doing? A look at your monitoring solution will give you all the answers you need. 5. Seamless condition data. The recorded measured values make service staff aware of any deviation. All events of the last 12 months are documented to the ...
CEMENT INDUSTRY----mc-techgroup Key challenges in thecement industry dust generation, corrosion, sublimation mechanical stability water vapour dew-points, acid dew-points, extreme temperatures ...
summarizes cement monitoring tools: Table 2. Available Cement Integrity Monitoring Tools and Methods Well Cement Integrity Challenges Curing and Fluid Loss Under HPHT curing and fluid loss are hard to control. Excessive fluid loss creates path for gas migration during placement and during wait-on-cement.
Private companies dominate the Indian cement industry; Ultratech Cement Limited is one of the leading Indian cement producers recognized globally. As of 2022, the company had an installed capacity ...
Self-sensing, or smart, cement allows real-time monitoring of performance through the entire service life of a concrete structure, for the detection of changing …
The condition monitoring of the steel bars in the concrete is very relevant. An active transmit/receive (pitch–catch) method was employed to assess debond state between the steel bars and concrete. When a wave is excited at one end of a steel bar and received at the other end, it can bring the damage information about the interface of the ...
Traditional methods of monitoring concrete temperature and strength rely on manual testing, which can be time-consuming and labor-intensive. However, technological improvements have made wireless concrete sensors a major changer in the building business. In this blog post, we'll look at the advantages and applications of …
KHD charts its green footprints on the road to low carbon emissions. India is the second largest cement producer in the world and accounted for over 8 per cent of the global installed capacity. Of the total capacity, 98 per cent lies with the private sector and the rest with the public sector. The top […]
Variable speed drives are connected via gateway, with the ABB cloud. Using the ABB Ability™ Condition Monitoring the customer has access to the monitoring portal where all the service data is collected. Accessing live data the drive performance can monitored including availability, condition, operating parameters and fault events.
All this means that condition monitoring systems based on AI consistently close in on perfection in terms of catching developing faults. Scalable insights. ... we wrote a guide that is designed to walk you through the concrete steps from idea to implementation. Plus, there are several supporting worksheets to help you at each step. ...
Condition monitoring of the ball mill began in December 2016 and right from the start, the readings indicated potential damage on the output main bearing. As the months passed, the readings remained at a fairly high …
In this work, we employ machine learning methods to perform effective quality control for cement production through monitoring and predicting the density of …
Predictive maintenance refers to the use of a data-driven approach, that analyses the equipment condition to predict when that equipment requires maintenance. Predictive …
Condition monitoring, or condition-based monitoring, measures specific parameters for individual items of equipment to monitor their condition on a continual basis and pick up on early changes in its performance and state. Condition monitoring is used to predict part failure, which is a similar use case to predictive maintenance, but it
Condition monitoring is a maintenance approach that involves checking the status of machines and equipment to detect any indications of potential failures or issues. By gathering and analyzing data this method empowers maintenance teams to spot problems and take necessary measures to prevent unexpected downtimes and lower …
He has written numerous articles, papers and webinars on machine condition monitoring. He is also convenor for an ISO work group for creating standards for condition monitoring and diagnostics of machines. Palle Huus, M.Sc Mechanical Engineering. Currently Head of Global Site Services in FL Cement Industry.
Condition monitoring of the ball mill began in December 2016 and right from the start, the readings indicated potential damage on the output main bearing. As the months passed, the readings remained at a fairly high but stable level, while the BPFO values showed an increasing trend and clear BPFO matches.
Signal conditioning circuits can allow all of your machinery to run more smoothly, particularly when you find conditioners that are as versatile as your system needs them to be. You can purchase signal conditioners with different channel options and scale outputs that can be applied to anything from engines to pumps, to turbines.
